- Allison Service Manual
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- Allison 2018 Service Manual Free
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SERVICE MANUAL SERVICE MANUAL SECTION 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 3200 Start Date: Truck Model: 4200 Start Date: Truck Mode l: 4300 Start Date: Truck Model: 4400 Start Date: Truck Model: 7300. Allison Md3060 Manual Posted: admin On 5/5/2018 Parts + Service As the world leader in fully automatic transmissions, Allison Transmission offers our customers a global network of trained technicians at our Distributor and Dealer locations and Authorized locations to service and care for your Allison transmission. Free Download Books Allison 2018 Service Manual Printable 2019 We all know that reading Allison 2018 Service Manual Printable 2019 is useful, because we can easily get too much info online in the resources. Technologies have developed, and reading Allison 2018 Service Manual Printable 2019 books may be more convenient and much easier.
6.6L Duramax Maintenance Schedule, Service Intervals
Replace engine oil & oil filter | 10,000 miles or when 'change engine oil' message is displayed by the oil life monitoring system | |
Replace fuel filter | 2001 - 2010 | 15,000 miles |
2011 - 2016 | 22,500 miles or when 'change fuel filter' message is displayed | |
Replace engine air filter | Check filter condition every oil change and replace as necessary; replace at 45,000 miles regardless | |
Flush engine cooling system | 150,000 miles | |
Replace automatic transmission fluid & filters | 2001 - 2011 | 50,000 miles (normal conditions) |
2012 - 2016 | Replace external filter at 45,000 mile intervals and full service at 97,500 miles under normal conditions | |
Replace manual transmission fluid | GM advises that the ZF S6-650 6 speed manual transmission does not require service. To maintain shift quality and promote transmission life, consider replacing fluid at 60,000 mile intervals, especially if usage meets any of the severe duty conditions. | |
Replace transfer case fluid | 2001 - 2011 | 50,000 miles |
2012 - 2016 | 97,500 miles (normal conditions) | |
Replace front differential fluid (4x4) | Service interval not provided by GM, routine service may promote longevity. Fluid level should be checked periodically. Drain and replace differential fluid immediately if the axle is submerged in water. | |
Replace rear differential fluid | Service interval not provided by GM, routine service may promote longevity. Fluid level should be checked periodically. Drain and replace differential fluid immediately if the axle is submerged in water. |
6.6L Duramax Service Part Numbers
Part numbers based on Silverado/Sierra trucks - some parts may not be compatible with Sierra/Express vans
Engine air filter | 2001 - 2005 | |
2006 - 2010 | ||
2011 - 2016 | ||
Engine oil filter | ||
Oil pan drain plug | ||
Fuel filter | ||
Fuel pump | 2001 - 2014 (inline pump) | ACDelco EP1037, Delphi HFP955 |
2015 - 2016 | ||
2015 - 2016 | ||
Serpentine belt | 2001 (105 amp alt) | ACDelco 6K1114, Gates K061114 |
2001 (130 amp alt) | ACDelco 6K1123, Gates K061123 | |
2002 - 2016 (single alt) | ACDelco 6K1195, Gates K061195 | |
Glow plug[1] | 2001 - 2004 LBZ | |
2004 - 2005 LLY | ||
2006 - 2016 | ACDelco 9G (replaces ACDelco 61G) | |
Thermostat[2] | 2001 - 2014 | ACDelco 12T100D (front), ACDelco 12T99D (rear, alternative p/n 131131) |
2015 - 2016 | ||
Thermostat housing gasket | ||
Coolant reservoir cap | 2001 - 2010 | |
2011 - 2016 | ||
Upper radiator hose | 2001 - 2005 | ACDelco 24485L, Gates 22698 |
2006 - 2008 | ACDelco 24589L, Gates 23227 | |
2009 - 2010 | ACDelco 24655L, Gates 23499 | |
2011 - 2014 | ACDelco 27035X, Gates 23721 | |
2015 -2016 | GM 22884211, Dayco 72554 | |
Lower radiator hose | 2001 - 2005 | ACDelco 26397X, Gates 22650 |
2006 - 2010 | ACDelco 26570X, Gates 23260 | |
2011 - 2014 | ACDelco 27099X, Gates 23962 | |
Camshaft position sensor (CPS) | 2001 - 2004 | GM 2134274 (alternative 2132485) |
2004.5 - 2015 | ||
2016 | GM 1267264 | |
Crankshaft position sensor (CKP) | 2001 - 2004 | GM 2134277 (alternative 2132486) |
2004.5 - 2015 | GM 9765037 | |
2016 | ||
Automatic transmission filter | External filter, 2001 - 2016 | ACDelco TF950, Allison 29539579 |
Internal filter, 2001 - 2005 | ||
Internal filter, 2006 - 2010 | ||
Internal filter, 2011 - 2016 | ||
Transmission pan gasket |
- Allison Service Manual
- 2018 Harley Service Manual Pdf
- Allison 2018 Service Manual Download
- Allison 2018 Service Manual Free
- 2018 Hd Touring Service Manual
SERVICE MANUAL SERVICE MANUAL SECTION 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 3200 Start Date: Truck Model: 4200 Start Date: Truck Mode l: 4300 Start Date: Truck Model: 4400 Start Date: Truck Model: 7300. Allison Md3060 Manual Posted: admin On 5/5/2018 Parts + Service As the world leader in fully automatic transmissions, Allison Transmission offers our customers a global network of trained technicians at our Distributor and Dealer locations and Authorized locations to service and care for your Allison transmission. Free Download Books Allison 2018 Service Manual Printable 2019 We all know that reading Allison 2018 Service Manual Printable 2019 is useful, because we can easily get too much info online in the resources. Technologies have developed, and reading Allison 2018 Service Manual Printable 2019 books may be more convenient and much easier.
6.6L Duramax Maintenance Schedule, Service Intervals
Replace engine oil & oil filter | 10,000 miles or when 'change engine oil' message is displayed by the oil life monitoring system | |
Replace fuel filter | 2001 - 2010 | 15,000 miles |
2011 - 2016 | 22,500 miles or when 'change fuel filter' message is displayed | |
Replace engine air filter | Check filter condition every oil change and replace as necessary; replace at 45,000 miles regardless | |
Flush engine cooling system | 150,000 miles | |
Replace automatic transmission fluid & filters | 2001 - 2011 | 50,000 miles (normal conditions) |
2012 - 2016 | Replace external filter at 45,000 mile intervals and full service at 97,500 miles under normal conditions | |
Replace manual transmission fluid | GM advises that the ZF S6-650 6 speed manual transmission does not require service. To maintain shift quality and promote transmission life, consider replacing fluid at 60,000 mile intervals, especially if usage meets any of the severe duty conditions. | |
Replace transfer case fluid | 2001 - 2011 | 50,000 miles |
2012 - 2016 | 97,500 miles (normal conditions) | |
Replace front differential fluid (4x4) | Service interval not provided by GM, routine service may promote longevity. Fluid level should be checked periodically. Drain and replace differential fluid immediately if the axle is submerged in water. | |
Replace rear differential fluid | Service interval not provided by GM, routine service may promote longevity. Fluid level should be checked periodically. Drain and replace differential fluid immediately if the axle is submerged in water. |
6.6L Duramax Service Part Numbers
Part numbers based on Silverado/Sierra trucks - some parts may not be compatible with Sierra/Express vans
Engine air filter | 2001 - 2005 | |
2006 - 2010 | ||
2011 - 2016 | ||
Engine oil filter | ||
Oil pan drain plug | ||
Fuel filter | ||
Fuel pump | 2001 - 2014 (inline pump) | ACDelco EP1037, Delphi HFP955 |
2015 - 2016 | ||
2015 - 2016 | ||
Serpentine belt | 2001 (105 amp alt) | ACDelco 6K1114, Gates K061114 |
2001 (130 amp alt) | ACDelco 6K1123, Gates K061123 | |
2002 - 2016 (single alt) | ACDelco 6K1195, Gates K061195 | |
Glow plug[1] | 2001 - 2004 LBZ | |
2004 - 2005 LLY | ||
2006 - 2016 | ACDelco 9G (replaces ACDelco 61G) | |
Thermostat[2] | 2001 - 2014 | ACDelco 12T100D (front), ACDelco 12T99D (rear, alternative p/n 131131) |
2015 - 2016 | ||
Thermostat housing gasket | ||
Coolant reservoir cap | 2001 - 2010 | |
2011 - 2016 | ||
Upper radiator hose | 2001 - 2005 | ACDelco 24485L, Gates 22698 |
2006 - 2008 | ACDelco 24589L, Gates 23227 | |
2009 - 2010 | ACDelco 24655L, Gates 23499 | |
2011 - 2014 | ACDelco 27035X, Gates 23721 | |
2015 -2016 | GM 22884211, Dayco 72554 | |
Lower radiator hose | 2001 - 2005 | ACDelco 26397X, Gates 22650 |
2006 - 2010 | ACDelco 26570X, Gates 23260 | |
2011 - 2014 | ACDelco 27099X, Gates 23962 | |
Camshaft position sensor (CPS) | 2001 - 2004 | GM 2134274 (alternative 2132485) |
2004.5 - 2015 | ||
2016 | GM 1267264 | |
Crankshaft position sensor (CKP) | 2001 - 2004 | GM 2134277 (alternative 2132486) |
2004.5 - 2015 | GM 9765037 | |
2016 | ||
Automatic transmission filter | External filter, 2001 - 2016 | ACDelco TF950, Allison 29539579 |
Internal filter, 2001 - 2005 | ||
Internal filter, 2006 - 2010 | ||
Internal filter, 2011 - 2016 | ||
Transmission pan gasket |
[1]Model years with engine crossovers should have engine model verified by VIN number before ordering glow plugs. Glow plugs are not interchangeable with all model years. See: Duramax engine models by VIN number
[2] 2001 to 2014 model year engines use a dual thermostat system, 1 front and 1 rear mounted thermostat.
6.6L Duramax Fluid Specifications & Capacities
Note - fluid capacities are nominal; always fill to proper level as indicated by dipstick, to the bottom of the fill plug, etc. The fluid capacities listed herein are measured in U.S. quarts ('qts') and/or pints ('pts'), NOT Imperial units. Always verify fluid specifications and capacities in your owners manual, if applicable.
Engine oil | 15W-40 | Preferred viscosity, ambient temp > 0° F | 10 qts w/ filter change |
5W-40 | Preferred viscosity, ambient temp < 0° F, acceptable in all temps | ||
10W-30 | Listed as acceptable for certain model years - not advised | ||
Engine coolant | 50/50 DEX-COOL 12346290 engine coolant , distilled water | 22.0 - 31.4 quarts (5.5 - 7.85 gallons) | |
Automatic transmission fluid | 2001 - 2005 (5 spd) | DEXRON III automatic transmission fluid (replaced by ACDelco 10-9243) | 7.4 qts service refill |
2006 - 2016 (6 spd) | DEXRON VI automatic transmission fluid (ACDelco 10-9243) | ||
Manual transmission fluid | ZF S6-650 (6 spd) | GM TranSynd full synthetic transmission fluid (GM 12378515) | 5.8 qts |
Transfer case fluid | 2001-2007 manual shift | DEXRON III automatic transmission fluid (replaced by ACDelco 10-9243) | 2.0 qts |
2001 - 2007 auto shift | AUTO-TRAK II (GM 12378508) | 2.0 qts | |
2008 - 2016 | DEXRON VI automatic transmission fluid (ACDelco 10-9243) | 1.6 qts | |
Front differential fluid | 2001 - 2005 | SAE 80W-90 synthetic gear oil | 1.8 qts |
2006 - 2016 | SAE 75W-90 synthetic gear oil | 1.8 qts | |
Rear differential fluid | SAE 75W-90 synthetic gear oil | 3.2 - 4.3 qts (varies by MY) | |
DEF tank capacity | 5.3 gallons |
Allison transmissions are custom-designed for several different industries and provide valuable power and work. However, even these revolutionary pieces of equipment can have problems. Do you know how to identify and deal with an issue that may arise with your Allison transmission?
What Might be Wrong with Your Transmission
Your Allison transmission could be experiencing a part failure, in which case your best bet is to take advantage of the provider's warranty. However, you may actually be experiencing a failsafe instead. Which of these potential problems apply to your situation?
Allison Service Manual
- Limp mode (Allison 1000 model)
- Hooked up incorrectly
- TCM module problem
1) Limp Mode (Allison 1000 Model)
The Allison transmission 1000 model has a feature called 'limp mode', in which the transmission locks itself into third gear. This mode is triggered by anything that could cause severe damage to the transmission, including severe overheating or towing a very heavy load. Unfortunately, a driver can't reverse limp mode. If you find yourself stuck in third gear with this model of transmission, it's probably time to have it rebuilt.
Pro Tip: Keep your Allison transmission well-maintained to avoid accidentally triggering limp mode. This will also improve your vehicle's overall functionality!
2018 Harley Service Manual Pdf
2) Hooked Up Incorrectly
Allison 2018 Service Manual Download
It's also possible that the transmission itself is just fine, but was installed incorrectly. If your transmission is installed in an older vehicle, check the vacuum lines and other parts connected to the transmission. If there's anything out of place, switch them back and try again to see if you can duplicate the problem.
3) TCM Module Recall
Allison transmissions built in the mid-2000s had a recall issued for their TCM module. If yours appears to have never been replaced, your best bet is to contact the manufacturer and ask about the replacement process. Don't keep driving a vehicle with a faulty part!
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Durable Transmissions
2018 Hd Touring Service Manual
With proper maintenance and normal usage, Allison transmissions will last you a very long time with few problems. But things may go wrong rather unexpectedly. Don't let a transmission in need of repairs bring your workplace to a halt! Take advantage of our extensive warranty coverage to have your transmissions fixed or replaced with new models.
Connect with us to stay up-to-date on the latest in Allison transmission technology and maintenance advice.
